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自動上料攪拌車損壞後的維修應該注意什麽?

來源:http://www.skar-bnat.com/ 時間:2020-09-03

1、自動上料攪拌車離合器損壞的原因動力換擋變速器離合器接合時,液壓油的壓力克服彈簧力壓緊摩擦片。隨著液壓油壓力的升高,摩擦片與金屬盤接觸並逐漸壓緊,使離合器將飛輪動力平穩地傳遞到變速器輸人軸。每次換擋時,摩擦片都要與鋼片發生摩擦,產生的熱量由冷卻液散發出去。當摩擦片及鋼片變薄時,為了使它們充分接合就需要更多的液壓油,發動機須進一步加速,摩擦片在鋼片上的打滑時間也隨之延長,由此產生的摩擦熱量也會更多,促使液壓油的溫度增加,當達到足以改變變速器中密封件性能的溫度時,變速器就會產生內泄
1. When the clutch of power shift transmission is engaged, the pressure of hydraulic oil overcomes the force of spring to press the friction plate. With the increase of the hydraulic oil pressure, the friction plate contacts with the metal plate and gradually compresses, which makes the clutch transfer the flywheel power to the transmission shaft smoothly. Every time the gear is shifted, the friction plate will rub with the steel plate, and the heat generated will be sent out by the coolant. In order to increase the temperature of the oil in the transmission disc, more heat will be needed to increase the temperature of the oil in the transmission plate, which will increase the friction time of the hydraulic disc
而內泄又從兩個方麵繼續引起熱量的增加:高壓油經損壞的密封處泄漏,使油溫繼續升高;由於漏油,液壓泵勢必要輸送更多的油液來保證接合離合器時所需的壓力,使離合器充分地接合,這也要求發動機繼續加速,使液壓泵產生更大的流量。如此惡性循環,必將導致離合器過熱或燒損,直至完全失效。
混凝土攪拌車
And the internal leakage continues to cause heat increase from two aspects: high pressure oil leakage through the damaged seal, so that the oil temperature continues to rise; due to oil leakage, the hydraulic pump is necessary to deliver more oil to ensure the pressure required to engage the clutch, so that the clutch is fully engaged, which also requires the engine to continue to accelerate, so that the hydraulic pump produces greater flow. Such a vicious cycle will lead to overheating or burning of the clutch until complete failure.
2、自動上料攪拌車離合器活塞密封性的檢測裝載機行走無力或油溫過高時,就需要判斷是離合器活塞密封不嚴還油壓不足引起的,但常規檢測手段有時很難斷定是哪個原因引起故障,尤其是在無動力的情況下,檢查組裝好的變速器總成的各密封環就更困難了。此時,可采用氣壓閥進行測試。
2. When the loader cannot walk or the oil temperature is too high, it is necessary to judge whether the clutch piston seal is not tight or the oil pressure is insufficient. However, it is difficult to determine which cause the fault by conventional detection methods, especially in the case of no dynamic force, it is more difficult to check the seal rings of the assembled transmission assembly. At this time, the pneumatic valve can be used for testing.
首先,將自動上料攪拌車變速器控製閥拆掉(對組裝好的變速器應在裝控製閥之前),然後依次給變速器各油孔通人0.6一0.8MPa的氣體,若某一個孔通人氣體時,聽到"嘭"的一聲且無漏氣聲或漏氣聲很小進口計量泵,則說明與之對應的離合器活塞與缸筒間的密封良好;若聽不到活塞壓緊摩擦片的聲響且漏氣聲較大,則說明離合器·活塞與缸筒間的密封失效,應更換密封件。
Firstly, remove the transmission control valve of the automatic charging mixer (before installing the control valve for the assembled transmission), and then fill the oil holes of the transmission with 0.6-0.8 MPa gas. If a hole is filled with gas, and there is no air leakage or the leakage sound is very small, it indicates that the corresponding clutch piston and cylinder barrel are well sealed If the sound of the piston pressing the friction plate is not heard and the air leakage is large, the seal between the clutch, piston and cylinder barrel is invalid, and the seal should be replaced.
有了混凝土攪拌車上麵的小總結,希望對廣大客戶有所幫助,如果有什麽不理解的或者尋求幫助的請點擊kaiyun的網站:http://www.skar-bnat.com或者來電谘詢,kaiyun會盡全力為您解決
With the summary of concrete mixer truck, we hope to help our customers. If you have any questions that you don't understand or ask for help, please click our website: http://www.skar-bnat.com Or call consultation, we will try our best to solve it for you
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自動上料攪拌車損壞後的維修應該注意什麽?

作者:中科kaiyun混凝土攪拌車廠家 時間:2020-09-03

1、自動上料攪拌車離合器損壞的原因動力換擋變速器離合器接合時,液壓油的壓力克服彈簧力壓緊摩擦片。隨著液壓油壓力的升高,摩擦片與金屬盤接觸並逐漸壓緊,使離合器將飛輪動力平穩地傳遞到變速器輸人軸。每次換擋時,摩擦片都要與鋼片發生摩擦,產生的熱量由冷卻液散發出去。當摩擦片及鋼片變薄時,為了使它們充分接合就需要更多的液壓油,發動機須進一步加速,摩擦片在鋼片上的打滑時間也隨之延長,由此產生的摩擦熱量也會更多,促使液壓油的溫度增加,當達到足以改變變速器中密封件性能的溫度時,變速器就會產生內泄
1. When the clutch of power shift transmission is engaged, the pressure of hydraulic oil overcomes the force of spring to press the friction plate. With the increase of the hydraulic oil pressure, the friction plate contacts with the metal plate and gradually compresses, which makes the clutch transfer the flywheel power to the transmission shaft smoothly. Every time the gear is shifted, the friction plate will rub with the steel plate, and the heat generated will be sent out by the coolant. In order to increase the temperature of the oil in the transmission disc, more heat will be needed to increase the temperature of the oil in the transmission plate, which will increase the friction time of the hydraulic disc
而內泄又從兩個方麵繼續引起熱量的增加:高壓油經損壞的密封處泄漏,使油溫繼續升高;由於漏油,液壓泵勢必要輸送更多的油液來保證接合離合器時所需的壓力,使離合器充分地接合,這也要求發動機繼續加速,使液壓泵產生更大的流量。如此惡性循環,必將導致離合器過熱或燒損,直至完全失效。
混凝土攪拌車
And the internal leakage continues to cause heat increase from two aspects: high pressure oil leakage through the damaged seal, so that the oil temperature continues to rise; due to oil leakage, the hydraulic pump is necessary to deliver more oil to ensure the pressure required to engage the clutch, so that the clutch is fully engaged, which also requires the engine to continue to accelerate, so that the hydraulic pump produces greater flow. Such a vicious cycle will lead to overheating or burning of the clutch until complete failure.
2、自動上料攪拌車離合器活塞密封性的檢測裝載機行走無力或油溫過高時,就需要判斷是離合器活塞密封不嚴還油壓不足引起的,但常規檢測手段有時很難斷定是哪個原因引起故障,尤其是在無動力的情況下,檢查組裝好的變速器總成的各密封環就更困難了。此時,可采用氣壓閥進行測試。
2. When the loader cannot walk or the oil temperature is too high, it is necessary to judge whether the clutch piston seal is not tight or the oil pressure is insufficient. However, it is difficult to determine which cause the fault by conventional detection methods, especially in the case of no dynamic force, it is more difficult to check the seal rings of the assembled transmission assembly. At this time, the pneumatic valve can be used for testing.
首先,將自動上料攪拌車變速器控製閥拆掉(對組裝好的變速器應在裝控製閥之前),然後依次給變速器各油孔通人0.6一0.8MPa的氣體,若某一個孔通人氣體時,聽到"嘭"的一聲且無漏氣聲或漏氣聲很小進口計量泵,則說明與之對應的離合器活塞與缸筒間的密封良好;若聽不到活塞壓緊摩擦片的聲響且漏氣聲較大,則說明離合器·活塞與缸筒間的密封失效,應更換密封件。
Firstly, remove the transmission control valve of the automatic charging mixer (before installing the control valve for the assembled transmission), and then fill the oil holes of the transmission with 0.6-0.8 MPa gas. If a hole is filled with gas, and there is no air leakage or the leakage sound is very small, it indicates that the corresponding clutch piston and cylinder barrel are well sealed If the sound of the piston pressing the friction plate is not heard and the air leakage is large, the seal between the clutch, piston and cylinder barrel is invalid, and the seal should be replaced.
有了混凝土攪拌車上麵的小總結,希望對廣大客戶有所幫助,如果有什麽不理解的或者尋求幫助的請點擊kaiyun的網站:http://www.skar-bnat.com或者來電谘詢,kaiyun會盡全力為您解決
With the summary of concrete mixer truck, we hope to help our customers. If you have any questions that you don't understand or ask for help, please click our website: http://www.skar-bnat.com Or call consultation, we will try our best to solve it for you

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